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I read with agreement the article by
Michael Marriott. I certainly do agree with Marriott's opinion on
paper HP using the formula given, or by any other formula. I must
admit that I am also weary of calculations that tell you how much HP
it takes to push a certain weight of car to a certain ET. There are
too many variables to be able to say that an engine is going to
produce "X" amount of HP from CFM flow reading. With our
FMA ( Flowbench Manufacturing Australia ) MK9-26
Flowbench we include a computer program to work out a customer's HP.
This was done at the request of customers but against my "better?"
judgment and our customers are advised of this by me. It can be used
as a rough guide only due to the many variables. The "Before
and After", plus the "Exhaust to Inlet Flow Ratio Charts" program
(also included) is a more worthwhile and useful tool. Your flow can
be plotted all the way through the lift range, both on inlet and
exhaust, not just at peak flow, which should help make cam choice
easier. Because you are plotting your exhaust as well, this can help
with your final choice of exhaust system. The greater the
negative pressure (vacuum) that you can create by the exhaust the
greater the pull will be for the intake charge when the intake valve
opens. This sounds quite easy but l am sure a cam designer will not
agree as the timing has to be just right (it will only be spot-on in
a narrow RPM band), so the inlet charge does not go out the exhaust
(and therefore wasted to a large degree, as it can be used to cool
the engine internals as well) as well as making the best use of the
inertia mentioned by Marriott. This may lead you to think that you
need great flow readings on the exhaust. I don't believe so. You
must remember the exhaust is going out under pressure. The only clue
I can give here is that it seems that the exhaust flow should be
between 60 and 80 percent of the inlet. This was proved many years
ago in the good old VW by placing a washer with a 5/8 in. hole in
both exhaust pipes right back near the outlet on a standard engine.
A noticeable Increase in torque was gained. This was done by a
customer of mine after I told him of my findings when working on
Formula Vee engines which, sometimes showed in excess of 100 percent
flow of the inlet flow, on the exhaust. I am a firm believer in
flowing everything on the inlet side together (ie: head, manifold,
carburetor and air cleaner) and the same on the exhaust, as they all
influence one another. Of course it's a matter of trial and error to
get the best combination within the rules of your class. With
reference to pressure, the ideal seems to be to work towards a
funnel or "V" effect (which Marriott hinted at), with the largest
opening at the air entrance and the smallest at the valve seat. This
is the ideal but virtually impossible to achieve, however if you
think along those lines you can't go too far wrong. The "in-thing"
at the moment seems to be air speed which is the one thing that
finally prompted me to write this article. People seem to want to
spend more money to measure their air speed. If you have one of our
FMA MK9 flowbenches, or any other flowbench, you can see if you are
getting a greater air speed without any modifications at all. All
you have to do is remember to get more air through a given hole, or
orifice, you increase the pressure, the air speed or both, It's as
simple as that. If you have an orifice of 50 mm and a pressure of 10
in. of water which do not change (as when flow testing), the only
way to get more air through the hole is to increase the air speed
which will in turn give you more air flow (cfm). Relate this to your
engine by having the valve seat slightly smaller than the port entry
into the head (remember the funnel or "V"). If you want to keep your
air speed up, work between these two openings. This is, of course,
when you get somewhere near your target airflow. Remember, you can
add material in the port if the rules allow. If you do this without
touching the seat area or the air entrance area and your cfm
increases (without increasing pressure) you have increased
your air speed. Some ways to achieve this are:
1. To have a pocket
under the seat 2. Use
the funnel or "V" effect
3. Eliminate changes
in port area ( as much as
possible) 4. Add
material into the port area
Remember: If you use a hot wire probe
in your port to measure your speed, it does not capture all the air
and therefore will not give you an accurate reading. If you use a
vane annometer it needs to be the same size as the port to capture
all the air. This creates a few problems:
1. Imagine all the
different vane sizes you would need
2. Whatever you put in
the port will disrupt the airflow characteristics
3. Whether it's a hot
wire or vane, it has area and volume so the air speed will be
different when you take it away anyway. If
you increase your air exit area into the combustion chamber, your
air speed will go down. One very important fact to remember is that
everyone who knows anything at all about flowing engine parts has
and or uses a flowbench. Do yourself a favour, at least consider our
Australian manufactured FMA MK9 flowbench. I
hope this helps you in the science and art of flow bench testing.
Even though I design and manufacture our FMA flow benches, I am by
no means an expert on flowing.
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